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offsite manufacturing

20+

Years Of Working Experience

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Offsite Manufacturing

Delivering your Project, with improved quality, offsite.

Jefferis Group has a dedicated Offsite manufacturing company , Jefferis Offsite, Delivering prefabricated solutions to the building services and industrial sectors throughout the UK and Europe.

On Time, On Budget, Offsite

We bring efficiency and quality with our off-site manufacturing solutions. Operating from our 10,000 sqf facilities in Bristol, we provide lean manufacturing to meet your project timelines and the highest standards.

Prefabricating Pipework

By prefabricating pipework, plant skids, modules and packaged plant rooms, we offer tailored solutions that integrate with your on-site operations. Collaboration is at the heart of everything we do, and we take pride in working closely with all stakeholders who share our commitment to quality and on-time delivery.

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We specialise in pipework fabrication!

With unmatched turnaround times and meticulous planning, we can accelerate your project, improve quality, and keep it on schedule—every time. We pride ourselves on being experts in offsite fabrication, providing tailored solutions to meet the diverse needs of our clients. Our state-of-the-art facilities and commitment to innovation ensure we deliver quality and efficiency on every project, regardless of size or complexity.

Our skilled team of multi-coded welders and highly experienced fabricators are at the heart of our success. With years of expertise, they excel in producing pipework fabrications exactly as you need, adhering to industry standards.

From the initial design stages to final delivery, we maintain a seamless process that emphasizes attention to detail, consistent communication, and timely execution. By choosing us, you're partnering with a team that prioritizes excellence, reliability, and client satisfaction. We ensure every project is completed to the highest standards. Whether it’s reducing onsite installation times, cutting costs, or ensuring smooth project delivery, we’re dedicated to helping you achieve your goals.

WHAT WE DO

Our Capabilities

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Mild steel and stainless steel pipework

We have two separate workshops each dedicated to either stainless or mild steel pipework to ensure no cross contamination and maintain quality standards.

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Development of drawings

We produce isometric fabrication drawings for manufacture containing dimensions, weld traceability and references. These drawing can be issued to site teams to allow ease of installation and form part of our Quality assurance pack.

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Non-destructive testing

DPI, MPI, UT & Radiography depending on customer requirements allows the testing of weld quality to ensure it meets specification before leaving our facility

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Roll Grooved Joints

We can manufacture spools entirely roll grooved or as a hybrid system to meet client requirements

Screwed Pipework
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Pipe threading

Pipe threading of stainless and mild steel pipework to enable all fabrication requirements

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Onsite measuring & design

Accurate onsite pipework measurements are not easy. We are able to come to your project and measure your pipework system for you, create fabrication drawings and then deliver you your pipework Labelled with a drawing pack for ease of installation.

Services We Work On

We are specialists in off-site pipework fabrication serving the building services, industrial & nuclear sector.

Low Temperature hot water
High temperature hot water
Chilled water
Processed pipework
Steam
Gas
Jacketed Pipework
QUALITY 8
FULLY QUALIFIED MULTI-CODED WELDERS

Certifications

Our multi-coded welders are fully qualified to BS EN 9606-1 standards, excelling in a wide range of welding procedures and processes. To maintain the highest levels of quality, all our welders undergo regular re-testing, ensuring their skills consistently meet rigorous industry standards. We maintain a comprehensive range of in-house welding procedures and have the flexibility to quickly adopt client-specific requirements when needed, ensuring seamless project delivery tailored to your needs.

Here are some of the weld qualification procedures we hold in-house:

  • 2mm thick 316 stainless butt weld - TIG
  • Sch80 316 stainless butt weld - TIG
  • 316 stainless fillet weld - TIG
  • Sch80 mild steel butt weld - TIG
  • Sch80 mild steel butt weld - MIG/MAG
  • Sch80 mild steel butt weld - TIG/Stick
  • Mild steel fillet weld - TIG - Stick - MIG/MAG
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At Jefferis Engineering, we uphold the highest standards of quality control and assurance. With rigorous checks, complete traceability, and detailed reporting, we ensure that every project not only meets but exceeds expectations.

Our dedication to continuous improvement drives us to deliver exceptional service every time. We implement a strict quality control process that includes multiple inspections throughout the manufacturing process. Overseen by our in-house quality manager and weld inspector, our procedures are designed to maintain consistency and meet the highest industry standards.

Weld mapping ensures full traceability and comprehensive fabrication documentation. Additionally, non-destructive weld testing is conducted as required, in full compliance with client specifications. All results and quality records are compiled in a detailed project quality pack, offering complete transparency and peace of mind.

Our expansive 10,000 sq. ft. state-of-the-art manufacturing facility, combined with 15,000 sq. ft. of organized storage, ensures we can accommodate even the most demanding projects with ease and efficiency.

Designed for maximum productivity, our facilities are equipped with advanced technology and specialized tools to deliver superior results.

Highlights of our capabilities include:

✅ 15 Specialist Welding Bays: Fully equipped for a wide range of welding techniques, ensuring precision and consistency across every project.

⚙️ State-of-the-Art Welding Plant: Featuring the latest technology to guarantee high-quality fabrication and efficiency.

✂️ Orbital Cutting Capabilities (up to 300mm Stainless Steel): Precision orbital cutting ensures clean, accurate results for intricate projects.

🪚 Horizontal Bandsaw (up to 400mm): High-capacity cutting equipment designed for accuracy and speed in handling larger materials.

📦 2x 3-Ton Forklifts: Supporting seamless material handling and efficient movement within our facility.

🚛 Flatbed Truck for Quick Response Deliveries: A dedicated delivery vehicle to provide timely and flexible transportation for your fabricated components.

OFFSITE MANUFACTURING

Off-Site Services

Pre- fabricated Plant Skids

We specialise in delivering high-quality prefabricated mechanical plant skids tailored to meet your project’s unique requirements. Built offsite in our controlled environment, these skids are expertly fabricated to include all necessary components such as piping, valves, instrumentation, and structural supports, ensuring seamless integration with your system. Each skid undergoes rigorous quality checks and testing to guarantee exceptional performance and reliability once installed.

Benefits of Prefabricated Skids

Engineering offsite significantly reduces onsite installation times, arriving as fully assembled units ready for quick connection and commissioning. This eliminates the need for complex and time-consuming onsite fabrication, saving labour and ensuring faster project completion. Our offsite fabrication process allows us to maintain strict quality control, ensuring that every weld, connection, and component meets the highest standards.

Packaged Plant rooms

We manufacture packaged plant rooms, providing fully integrated, pre-assembled solutions designed with efficiency and sustainability in mind. These plant rooms are expertly constructed to house all necessary mechanical, electrical, and plumbing components, such as boilers, chillers, pumps, heat exchangers, and control panels, within a compact and efficient structure.

We incorporate energy-efficient systems and components to help reduce carbon emissions and improve the overall environmental performance of your project. Built in our controlled manufacturing facility, each plant room is fully assembled, rigorously tested, and pre-commissioned to ensure it is ready for seamless integration upon delivery. For added flexibility, we offer secure storage at our facility for completed plant rooms until they are needed. All units are shrink-wrapped to protect against weather and environmental conditions, ensuring they arrive on-site in pristine condition.

Benefits of Packaged Plant Rooms

Packaged plant rooms provide numerous benefits, including reduced onsite installation times, lower labour costs, and enhanced efficiency. Delivered as a fully operational unit, these plant rooms simplify coordination by eliminating the need for complex onsite assembly, enabling faster project completion.

Designed with green efficiency in mind, they integrate advanced technologies like high-efficiency pumps, heat recovery systems, and low-energy controls to reduce energy consumption and support sustainable building practices.

Constructed offsite, each unit undergoes rigorous quality checks and testing to meet the highest standards, ensuring reliability and performance from day one. We provide comprehensive documentation, including certifications, quality assurance records, and detailed system diagrams, is provided with every plant room, ensuring full traceability and transparency.

Offsite Multi-Service Module Fabrication

Jefferis Engineering offers an offsite multi-service module fabrication service, enabling the creation of bespoke modules up to 12 meters in length. These modules are meticulously constructed to integrate both mechanical and electrical services, tailored to meet the unique specifications of each project.

Built in our controlled manufacturing facility, the modules are fully assembled, tested, and pre-commissioned before delivery, ensuring they arrive on-site ready for installation.

To further support project timelines and logistics, we provide secure storage for completed modules at our facility until they are required on-site. All modules are carefully shrink-wrapped to protect against weather and environmental conditions during transit and storage, maintaining their integrity and quality.

The Benefits of Multi-Service Modules

By fabricating multi-service modules offsite, Jefferis Engineering helps clients significantly reduce onsite installation times and labor requirements. These pre-assembled modules simplify the coordination of mechanical and electrical services, providing a fully integrated and efficient solution that enhances overall project quality.

The controlled offsite environment ensures every component is tested and verified before delivery, improving reliability and reducing the risk of onsite issues. Additionally, each module is delivered with comprehensive documentation, including full quality checks, certifications, and detailed assembly information, ensuring traceability and transparency.

With the ability to manufacture modules up to 12 meters long and store them until needed, Jefferis Engineering offers a flexible, scalable solution designed to support large-scale and complex projects while saving time and reducing costs.

Specialist welding - Exotic materials

Our highly skilled welding team is experienced in working with a range of exotic materials, including aluminum bronze, duplex, super duplex, and other specialist alloys. These materials are often chosen for their unique properties, such as resistance to corrosion, exceptional strength, and suitability for demanding environments.

Our team understands the complexities involved in welding exotic materials, from precise preparation and handling to ensuring the integrity of the final weld. Whether it’s for marine, industrial, or other specialized applications, we deliver high-quality, durable welds that meet stringent standards and the exacting needs of our clients.

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With decades of experience

Jefferis Engineering is your trusted partner for delivering tailored pipework solutions across these diverse and demanding sectors.

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We combine technical expertise with cutting-edge facilities to deliver an unparalleled service. Whether it’s mechanical pipework, specialist welding, or modular assembly, our focus on quality and innovation sets us apart.